Connector & Porting Guide
For Sanden (Sankyo)
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It is quite likely that Sanden uses more different connector styles than any other compressor manufacturer. To a large extent this is due to the fact that they are a major supplier to the automobile industry - an industry that always wants its own non-interchangeable design. Because non-automotive applications (such as engine-driven marine refrigeration) are such a small part of their business, most manufacturers of these systems end up using whatever they can get hold of at a reasonable price. As an owner or service technician working on these systems, you need to know how to identify and accommodate the many variations you will find in the field. Use the information below and our Sanden Selection & Conversion Guide to help you select the right compressor and connection components for your application.
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Converting To Flare Fittings
| If you are replacing an existing R-12 compressor,
it is almost certainly uses
flare fittings. You can convert the o-ring connectors on your new
Sanden R-134a compressor to flare by simply adding the
adapters
as shown in these photos.
Using these adapters will convert the discharge side to 1/2" male flare and
the suction side to 5/8" male flare. This should permit the existing hoses to be used. CAUTION - If you are converting an R-12 system to R-134a, your old R-12 hoses may not be be compatible. R-134a hoses are different from those intended for R-12 applications. Use of incompatible hose will result in rapid loss of refrigerant and may permanently damage your system. If you have recently purchased your hose, it may be compatible with both. If you are unsure, consider ordering affordable, high quality, custom-made R-134a hoses from RParts,
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Adding
Access Ports
| The first thing to decide is what type of
access ports you need to add. In the old days (prior to R-134a), the
answer was simple - 1/4" male flare. At that time virtually all
everyday refrigeration handling equipment (gauge sets, refrigerant bottles,
etc.) was designed for 1/4" flare access. With the introduction of R-134a there was a concern that automotive A/C technicians would become confused and mix the new (R-134a) and old (R-12) refrigerants. To prevent this a law was passed making it illegal for compressor manufacturers to sell "automotive" type compressors with 1/4" ports. If they are going to include ports they must (by law) be the of the R-134a "automotive" type. The photo on the right shows the difference. NOTE: R-134a gauge sets are available in both 1/4" flare and "automotive" styles. |
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Using the "Ported" Hose Connections
(1/4" Flare or R-134a "Automotive" Style with O-Ring Hose Connectors)
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One of the easiest ways to put access ports into your system is to use hose connectors that integrate the access ports into them. Rparts offers your choice of 1/4" flare or R-134a "Automotive" style ports. When making your selection, remember keep the following items in mind;
The correct hose compressor end connectors are:
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