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How important is proper evacuation?
Evacuating a system
before charging serves two purposes. The obvious one is that of
removing air from the system. The other, equally important, is the
removal of moisture. For a refrigeration or air conditioning system
to function properly, both air and moisture must be removed.
What happens if you don't?
Problems resulting from air in a
system
 | Increased high-side and
low-side pressure |
 | Increased energy consumption |
 | Unable to achieve low
temperature |
 | Trips high-pressure safety
cut-out |
Problems resulting from moisture
in a system
 | Blocked expansion valve/cap
tube |
 | Acid formation in refrigerant
oil |
 | Premature compressor bearing
failure |
 | Winding burnout in hermetic
compressors |
How long do I need to
evacuate?
If you are using a vacuum
pump in excellent condition and new oil (very important), then you can
probably remove virtually all of the air in the system in about 5-15
minutes. However, moisture takes MUCH longer. The fact is that
most people (including service professionals) do not evacuate systems long
enough to remove all of the moisture. The length of time required to
remove moisture depends of the quality of your vacuum pump and the
temperature of the system at the time of evacuation. Use the
the table below as a guide if you are using a new high-quality vacuum
pump. (note: The "temperature" represents the coldest part of the
system).
|
Temperature |
Minimum Time |
|
90o F / 320 C |
1 Hour |
|
80o F / 270 C |
2 Hours |
|
75o F / 240 C |
3 Hours |
|
70o F / 210 C |
4 Hours |
|
65o F / 180 C |
8 Hours |
|
60o F / 150 C |
36 Hours |
|
55o F / 130 C |
50 Hours |
|
50o F / 100 C |
72 Hours |
My vacuum pump pulls down to
30", is that good enough?
To start off with, you need to recognize that no standard refrigeration
gauge set is accurate enough at low vacuum levels to give you much useful
information at all. For example,
I can assure you that your pump does not pull down to 30". I
know your gauge may say 30" but a perfect vacuum (unattainable on earth)
is 29.92". That may sound close enough until you realize that you
can't remove all the moisture until the vacuum level gets down
to 29.72" (5,000 microns) or lower. If we assume that your gauge set is off
by only .5 psi (equal to 1" of mercury) then when it reads 30" it is actually at 29.00" or
nearly 5x higher pressure than the vacuum level required to dehydrate your
system.
If I can't use my gauge set,
what am I supposed to do?
Both the 1.5 and 4.0 cfm pumps incorporate a built-in mechanical vacuum gauge
which reads between 29" and 30" of vacuum. While not a perfect
measure, this will at least let you know if your pump is "in-the-ball park". The best
practical way to ensure that you are evacuating low enough to completely
remove moisture is to
make sure your vacuum pump is a two-stage type, in excellent condition and
filled with new, clean oil at least every 10 hours of operation.
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